My Adventures in Letterpress Printing

By LaurenMarie

As many of you know I’m taking a letter press printing class! So far it’s a lot of fun, but we haven’t even gotten to the printing part yet. The first week we watched the instructor print some cards. We saw how the C&P inked itself (it’s automatic and runs on a motor) and then watched as she set up the job. The second week is when we finally got to do some hands on work! Yay!

Letterpress Setting Type

So the first step as with any project is to do thumbnail sketches and figure out what you want to do. The instructor encouraged us to stay out of the computer because setting type in the computer is so different than setting type by hand; nothing can be achieved by a simple tap of some keys!

I decided on two greeting cards, but for practice I’m also composing two sentences, which is what I’m doing in this shot. Yeah, it sounds simple, but it’s not! So here I am picking my type (Garamond Italic 24pt!) out of a California Job case. A case of type can weigh anywhere from 30 lbs – 60 lbs, so I have the drawer pulled out underneath it too (though you can’t see it here) to keep the case from becoming pied, or spilt, which is not fun to put back together. This case was a dirty case, not because of all the grime on it, but because there were letters in it that were from a different font and because some of the letters, though from the right font, were in the wrong places.

In letterpress printing, a font is all the characters, numerals and punctuation from a single size of a single typeface. As I mentioned, this font I’m working with is Garamond Italic 24pt, which is actually not as big as you might think. Font sizes seem smaller when working with metal type. 6 point, for example, is microscopic! For letters that small, you have to memorize the layout of the case because you’ll never be able to tell what the letter is by looking at it.

I labeled my composing stick, too, it’s that long black-ish thing below my knee. You set type in the composing stick from right to left! You still start out your words or sentence with the same first letter as normal, but you have to compose it from right to left so that when it is flipped over and printed, it reads properly. It’s a little disorienting, but I got used to it pretty quickly.

Letterpress Spacing

After I collected all my letters, I had to fill in the rest of the line with spacing, both between the words and to wedge everything together in the rest of the line. This is the spacing counter (as in area, not the counter of a letter).

There are several kinds of spacing available. Most are made out of lead (like the leading!) and then there are smaller spaces that are made out of copper (1 point worth of space) and brass (2 points worth of space). These small spaces are used to add positing kerning or tracking, but more often used to make sure your line of type is extremely tight so that nothing moves. If anything moves, there’s a risk it will fall out or shift while you print. You fill in the line with quads—which are always distinguishable because they are square (see below)—and then em quads, which come in various ems worth of sizes like the 2-em quad (twice as wide as the 1 em) and 3-em quad (three times as wide). These are distinguished from the 3-em space, which is actually 1/3 the size of the 1 em quad. A 2-em space (1/2 an em space) is actually an en space. They are called “ems” because 1 em is approximately the width of the letter m in a font, so ems change size depending on the font size. I think I’m getting a bit technical, though. On with the fun!

Letterpress Composing Stick

Here you can see the composing stick up close (click the picture to enlarge). This are the text from my two cards. There is one that says “Cheers” in Tiffany Shaded 18 pt and it’s between some decorative brackets. The other one is a generic card that says “Happy Day!” in 20th Century Bold 18 pt. The little sun icon on the top is 36 pt and it’s not locked in with the spacing yet. Now you can see the brass (2 pts, yellow) spacing and the copper (1 pt, brown) spacing. That copper spacing is tiny!!

As you can see, I was totally stoked at the idea of real leading (inter-line spacing that is made out of the metal lead). It’s fascinating to me to learn why things were named the way they were and leading is a really awesome example.

Oh, and if you hope to work with letterpresses, you’d better learn how to measure with points and picas.

If you’re interested, Boxcar press has some great BITS (Boxcar Institute Training Series) videos and a fun letterpress music video! It won’t take but maybe a half hour to watch all the videos.

  1. Posted July 21, 2008 at 11:41 am | Permalink

    There’s certainly some kind of magic in manual printing :) I can totally relate!

  2. Posted July 21, 2008 at 1:37 pm | Permalink

    That is terrifically awesome!

  3. Posted July 21, 2008 at 3:33 pm | Permalink

    You have to show us the results!

  4. Posted July 21, 2008 at 4:00 pm | Permalink

    Lauren I got a rather technical question.

    I saw the documentary about Gutenberg, where it was told, that he used 8 different typefaces for each glyph, so the text becomes justified.

    I was wondering how to you calculate this, or is it test and trial?

  5. Posted July 21, 2008 at 4:19 pm | Permalink

    RaShell,
    It sure is going to be sweet to take a project from concept to completion all by myself.

    Alec,
    Indeed!

    freddygirl,
    Of course I will show you the results! I’m going to take my camera to class next week and hopefully get some pictures of me printing.

    Esben,
    I haven’t seen that documentary. Is there a snippet of the section you’re talking about online somewhere? I’d have to see/hear the context I think, though I am far from an expert on this. He should’ve been using spacing (em spaces, copper and brass spacing) to justify the text. At least that’s how we do it. I’m sure master printers with 50+ years of experience can figure it out pretty quickly just by looking, but it really is trial and error to fully justify text as far as I know.

  6. Posted July 22, 2008 at 4:30 am | Permalink

    If you uses spacing to archive justifying, then the spacing becomes uneven. That would be very similar to the browsers justify (which is rather horrible). I’ve noticed that Illustrator and properly also InDesign, kerns as well as adding subtracting space in justifying.

    look at 9.15. Seems like the whole documentary is up on youtube – enjoy :-)

  7. Posted July 22, 2008 at 6:24 am | Permalink

    Sounds like you’re enjoying the course, that’s great.

    Seeing your post reminded me of the manual crank printing press my father in our basement when I was young child. He’d print business cards for clients and newsletters for schools and such. The backwards composition of text confused my brain at the time. Once he set the system up, I was more than happy to crank the press.

    Are you going to get to cut your greeting cards? The paper cutter we had was a monsterous thing with a giant razor blade. For a kid age 6 to 9, a two-foot-wide razor blade scared the bejesus out of me.

  8. Posted July 22, 2008 at 12:28 pm | Permalink

    Esben,
    I think master printers know how to space things properly. You have to make something bigger or smaller in order to fit type properly on a line, and it’s much easier to add spacing than to keep shaving down your letters ;)

    Jamie,
    That would’ve been an awesome experience. Does your dad still have the press? It’s probably worth a lot if it still works and isn’t rusty. For my project, I bought some blank greeting cards that were already prepared for print (made to size–not cut!–scored and folded, too). Fabriano Medioevalis Stationery if anyone is interested. There is a paper cutter at the shop but it even scares me!

  9. Posted July 22, 2008 at 1:08 pm | Permalink

    LaurenMarie
    The earliest I remember using the printing press was about the time that TSR-80’s were all the rage in the PC computing world. We got rid of it about the time that 286’s and 386’s were commonplace and my dad could see that computers were shaking the death rattle for press printing in non-commercial environments. I believe it was so heavy it had to be taken out in pieces from the basement.

    I asked him about it and he remembers that it was a Vandercook Proof Press, but not the specific model. However when we searched the Vandercook website, this page of Vandercook No. 3 Proof Press machines had him saying “Thats it! But mine was cleaner :P

  10. Posted July 22, 2008 at 1:16 pm | Permalink

    Jamie,
    Oh yeah, those things are heavy! A friend of mine has an SP15 and if it was in good working condition it would be worth about $7,000 today. The Vandercooks are in high demand these days. I hope your dad at least got some good money for it!

  11. Posted July 22, 2008 at 3:30 pm | Permalink

    Lauren
    Sounds as though you’re really enjoying it. Those dirty cases are a great way to hone your type identification skills! I’m really looking forward to reading more about this.

    Oh, and metal type makes one appreciate the skill of punchcutters. 6pt metal type is difficult to identify—but just imagine creating the punches! Can’t wait for part 2.

  12. Posted July 22, 2008 at 3:40 pm | Permalink

    Johno,
    So far I am loving it. I’m trying to figure out how I’m going to keep paying for classes, though. They’re kind of expensive. Ha! You are so right! I didn’t even think about the people who had created the metal type.

  13. Posted August 3, 2008 at 12:24 am | Permalink

    Old school! That class looks great. Pretty interesting about the leading, and it makes perfect sense that you have to set it right to left. Although I can imagine a few people get a little excited and rushing it, only to find they have a dellepssim word!

  14. Posted August 4, 2008 at 2:24 pm | Permalink

    Kris,
    Ok, I was searching all over to figure out what “dellepssim” meant. You silly!! LOL! There was actually someone who had flipped an “s” upside down this week. They only found out after locking everything in place and doing a test print. Pain in the neck to fix, particularly because the type had ink all over it!

  15. Posted August 5, 2008 at 5:41 am | Permalink

    Eeheeheehee! Sorry, I couldn’t flip the letters over too… probably would have made a lot more sense if I could, reading mirror isn’t too hard. That said, I probably would have trouble with an s too… I always get confused when I read the digital clock in the mirror because 2 and 5 look exactly the same, but reversed. My brain just won’t switch them!

  16. Dave Cowan
    Posted August 7, 2008 at 1:57 am | Permalink

    Just wondered if you could tell me where I could buy a ‘justifying stick’ (compositor stick) for work purposes
    Thanks
    Dave

  17. Posted August 7, 2008 at 12:03 pm | Permalink

    Dave,
    Do you mean a composing stick? I’ve never had to purchase one, so I’m not entirely sure where to get them. You can search online and try to find a store that ships internationally (I already checked NA Graphics and they don’t sell the composing stick itself), or you may have more luck on eBay. Good luck!

  18. Posted September 3, 2009 at 12:21 am | Permalink

    Thanks for this great article. I love to use and reuse letterpress and handprinted stuff too ;o) so have a good time and much creativity!

  19. copper weathervane
    Posted November 30, 2009 at 4:50 am | Permalink

    How many pieces you can create in a minute with this kind of method?

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